Pre-Assembly
Unpacking
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Cut the straps, then lift the box over the unit and unpack.
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Carefully remove all parts from the carton and inspect for any damage or missing parts. If parts are damaged or missing, contact your dealer immediately.
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Locate the hardware package. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts Included
| Tools Included |
| 13/14mm Wrench |
| Phillips Screwdriver |
| 12/14mm Wrench |
| L-Allen Wrench |
| Parts Included | |
| Quantity | Part Name |
| 1 | Main Frame |
| 1 | Console Mast |
| 2 | Console Mast Cover |
| 4 | Handlebar Tubing |
| 4 | Levelers |
| 1 | Rear Stabilizer |
| 1 | Console |
| 2 | Foot Pedals |
| 1 | Power Cord |
| 2 | Transport Wheels |
| 1 | Water Bottle Holder |
| 1 | Hardware Kit |
CVC800 Step-by-Step Assembly
1. Rear Stabilizer and Console Mast
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #90 | Hex Head Bolt | 3/8" x 3/4" | 2 |
| #93 | Hex Head Bolt | 3/8" x 3-3/4" | 2 |
| #96 | Socket Head Bolt | 3/8" x 3/4" | 8 |
| #119 | Flat Washer | 3/8" x 19 x 1.5T | 8 |
| #125 | Curved Washer | 3/8" x 23 x 2.0T | 4 |
| #126 | Split Washer | 10 x 2T | 10 |
a. Attach Rear Stabilizer with Handle (No.12) to mounting plate on the Main Frame (No.1) and secure with 2 Hex Head Bolts (No.93), 2 Spring Washers (No.126) and Curved Washers (No.125) by using Wrench (No.135).
b. Pull the tie on the Console Mast (No.2) to have Computer Cable (No.41) go through the mast from bottom and out of the mast on top. Secure the Console Mast (No.2) on the mounting plate on the Main Frame (No.1) with four Socket Head Cap Bolts (No.96), 4 Split Washers (No.126) and 4 Flat Washers (No.119) by using L Allen Wrench (No.138).
c. Secure the Console Mast Bracket (No.13) to the Main Frame (No.1) using 4 Socket Head Cap Bolts (No.96), 4 Split Washers (No.126), and 4 Flat Washers (No.119). Use 2 Hex Head Bolts (No.90) and 2 Curved Washers (No.125) to secure the Strap Hold Down (No.2) to the Console Mast Bracket (No.13).
2. Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #88 | Hex Head Bolt | 5/16" x 15mm | 2 |
| #121 | Flat Washer | 5/16" x 23 x 1.5T | 2 |
| #90 | Hex Head Bolt | 3/8" x 3/4" | 2 |
| #125 | Curved Washer | 3/8" x 23 x 2.0T | 2 |
a. Take off the axle & screw from the Right Driving Assembly (No.19), install lower hole of Right Driving Assembly to axle of Connecting Arm (R)(#8) to connect together, then firmly fasten one Hex Head Bolt (No.88) through one Flat Washer (No.121) using the Wrench (No.136).
b. Install into the upper hole of the Right Driving Assembly to lower U shaped plate of Handgrip Stabilizer Assembly (No.11), then insert the Axle into upper hole through the lower U shaped plate, firmly fasten with the previously removed screw using the Wrench (No.136). Repeat for the left side.
c. Install the Mast Handlebar Assembly (No.14) onto the Console Mast (No.2). Secure with 2 Hex Head Bolts (No.90), 2 Curved Washers (No.125) using the Wrench (No.135).
3. Handgrip Stabilizers
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #91 | Hex Head Bolt | 3/8" x 2-1/4" | 2 |
| #125 | Curved Washer | 3/8" x 23 x 2.0T | 2 |
| #92 | Hex Head Bolt | 3/8" x UNC16 x 2-1/2" | 4 |
| #119 | Flat Washer | 3/8" x 19 x 1.5T | 8 |
| #111 | Nylon Nut | 3/8" x 7T | 4 |
a. Install the Seat Handle Bar (No.15L) onto upper Handgrip Stabilizer Assembly (No.11), firmly fasten one Hex Head Bolts (No.91) through one Curved Washer (No.125) using the Wrench (No.135), and firmly fasten 2 Hex Head Bolts (No.92) through 4 Flat Washers (No.119), 2 Nylon Nuts (No.111) using the Wrench (No.136). Repeat on the right side.
4. Attach Swing Arms to Pedals
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #55 | Bolt | M10 x 20mm | 2 |
| #56 | Nut | M10 | 2 |
a. Gather all hardware needed for this step.
b. Assemble the brackets at the bottom of the swing arms to the pedal arms using a shoulder BOLT (#55) and a NUT (#56) on each side. Tighten securely with the WRENCHES provided (109, 116).
5. Levelers and Brake Cable
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #100 | Phillips Head Screw | M5 x 10mm | 18 |
| #102 | Sheet Metal Screw | 3.5 x 12mm | 6 |
a. Plug the Computer Cable (No.41) into Console Assembly (No.40). Install the Console Assembly on top of the mast of the Console Mast (No.2) (stuff rest cables into the mast tube), then firmly fasten 4 Tapping Screw (No.100) using the Screw Driver (No.137).
b. Install the Console Mast Cover (No.68L) & Console Mast Cover (No.69R) to Chain Cover (No.70L) & Chain Cover (No.71R), firmly fasten 4 Sheet Metal Screw (No.102) using the Screw Driver (No.137).
c. Install one Handlebar Cover (No.79L) & one Handlebar Cover (No.80R) onto upper left Handgrip Stabilizer Assembly (No.11), firmly fasten 2 Tapping Screw (No.100) & one Sheet Metal Screw (No.102) using the Screw Driver (No.137). Repeat with the Handlebar Cover (No.79L) & Handlebar Cover (No.80R) & upper right Handgrip Stabilizer Assembly (No.11).
d. Plug in the Oval End Caps (No.59) onto ends front stabilizer tube of Main Frame (No.1).
e. Install the Track Slide Wheel Cover A (No.66) & the Track Slide Wheel Cover B (No.67) onto the upper left Strap Hold Down (No.2) fastening with two Tapping Screws (No.100) using the Screw Driver (No.139). Repeat with the other 3 sets to the lower left, upper right, and lower right of the Strap Hold Down (No.2).
f. Install the Beverage Holder (No.78) onto Strap Hold Down (No.2) using 2 Tapping Screws (No.100).