Pre-Assembly
Unpacking
- Cut the straps, then lift the box over the unit and unpack.
- Carefully remove all parts from the carton and inspect for any damage or missing parts. If parts are damaged or missing, contact your dealer immediately.
- Locate the hardware package. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts List
| Tools Included |
| 13/14mm Wrench |
| Combination Wrench |
| 4mm L-Allen Wrench |
| Parts Included | |
| 1 | Main Frame |
| 1 | Aluminum Rail |
| 1 | Front Stabilizer |
| 1 | Rear Stabilizer |
| 1 | Console Mast |
| 1 | Console |
| 2 | Foot Pedals |
| 1 | Power Cord |
| 1 | Hardware Kit |
CRW800 Step-by-Step Assembly Instructions
1. Attaching the Front Stabilizer
| Hardware Needed for This Step | |
| #109 | Flat Washer (4 pcs) |
| #120 | Bolt (4 pcs) |
| #121 | Spring Washer (4 pcs) |
a. Use the wrench (128) to tighten four hex head bolts (#120) together with four spring washers (#121) and four flat washers (#109) to secure the main frame (1) and front stabilizer (2) together.
2. Attaching the Rear Stabilizer
| Hardware Needed for This Step | |
| #89 | Flat Head Socket Bolt (2 pcs) |
| #129 | Bolt (4 pcs) |
a. Use the Allen wrench (126) to remove two button head socket bolts (#89) on the aluminum track (51), then attach the seat top cover (65) to the rear stabilizer (3) and install at the rear end of the aluminum track (51). Use the Allen wrench (126) to tighten two button head socket bolts (#89) and four button head sockets bolts (#129) onto the aluminum track (51).
3. Attaching the Slide Rail
| Hardware Needed for This Step | |
| #122 | Flat Washer (4 pcs) |
| #123 | Bolt (5 pcs) |
a. Attach the other end of the aluminum track (51) to folding end assembly (6) of the main frame (1) and use the Allen wrench (130) to tighten the four bolts (#123) together with five flat washers (#116).
4. Attaching the Seat and Pedals
| Hardware Needed for This Step | |
| #85 | Screw (3 pcs) |
| #122 | Bolts (6 pcs) |
| #123 | Bolt (6 pcs) |
| #124 | Screw (4 pcs) |
| #125 | Spring Washer (4 pcs) |
a. Install the left and right pedals (4, 5) on the main frame (1) with six button head socket bolts (#123) and six flat washers (#122) by using the combination wrench (127) to tighten. Using the combination wrench (127) to install the connecting cover (63) on the aluminum rail (51) with three Phillips head screws (#85). Install the seat (49) and seat attaching board (16) with four Phillips head screws (#124) together with four spring washers (#125) by using the combination wrench (127).