Pre-Assembly
Unpacking
- Cut the straps, then along the dotted line on the bottom of the box; lift the box over the unit and unpack.
- Carefully remove all parts from the carton and inspect for any damage or missing parts. If parts are damaged or missing, contact your dealer immediately.
- Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts Included
| Tools Included |
| 13/14mm Wrench |
| 12/14mm Wrench |
| Phillips Screwdriver |
| 8mm L-Allen Wrench |
| Parts Included | |
| Quantity | Part Name |
| 1 | Main Frame |
| 1 | Audio Cable |
| 1 | Power Cord |
| 1 | Console Mast |
| 1 | Console Mast Cover |
| 6 | Levelers |
| 2 | Swing Arms |
| 2 | Connecting Arms |
| 1 | Console |
| 2 | Transport Wheels |
| 2 | Foot Pedals |
| 1 | Hardware Kit |
CE850 Step-by-Step Assembly
1. Rail and Middle Stabilizer Tube
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #137 | Hex Head Bolt | 3/8" x 2-1/4" | 2 |
| #139 | Hex Head Bolt | 3/8" x 3-3/4" | 4 |
| #176 | Flat Washer | 3/8" x 19 x 1.5T | 2 |
| #187 | Curved Washer | 3/8" x 23 x 2T | 4 |
a. Gather all hardware needed for this step.
b. Put the two FLAT WASHERS (#176) on the two HEX HEAD BOLTS (#137) and hand-tighten them, through the TOP of the MIDDLE STABILIZER TUBE, into the REAR RAIL (2) with the WRENCH (194).
c. Put four CURVED WASHERS (#187) on the four HEX HEAD BOLTS (#139) and hand-tighten them through the FRONT of the MIDDLE STABILIZER TUBE, into the REAR RAIL (2) with the WRENCH (194).
2. Console Cables
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #145 | Bolt | 3/8" x 3/4" | 4 |
| #150 | Screw | M5 x 10 | 4 |
| #176 | Flat Washer | 3/8" x 19 x 1.5T | 4 |
| #186 | Spring Washer | 3/8" x 2T | 4 |
a. Gather all hardware needed for this step.
b. Use the WRENCH (193) to release two SOCKET HEAD CAP BOLTS (#145) and take apart side back disposed. Pull the 14P COMPUTER CABLE (68) from bottom of the mast tube through it and pull out of the top. Use four SOCKET HEAD CAP BOLTS (#145), four SPRING WASHERS (#186) and four FLAT WASHERS (#176) to secure.
c. Untie the COMPUTER CABLE (68), connect two HAND PULSE CABLES (58) and HANDLE WIRE (upper), RESISTANCE/INCLINE (61-white, 62-red) with the CONSOLE ASSEMBLY (55) respectively. Then, place the CONSOLE on top of the MAST and use PHILLIPS HEAD SCREW DRIVER (192) to tighten four PHILLIPS HEAD SCREWS (#150) to secure.
3. Lower Swing Arms
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #134 | Bolt | 5/16" x 1-1/4" | 2 |
| #136 | Bolt | 3/8" x 3/4" | 2 |
| #163 | Nyloc Washer | 3/8" x 8T | 2 |
| #175 | Curved Washer | 3/8" x 30 x 2.0T | 2 |
| #183 | Wave Washer | 25 | 4 |
a. Gather all hardware needed for this step.
b. Locate the LEFT and RIGHT LOWER SWING ARMS (13, 14) together with four WAVE WASHERS onto LEFT and RIGHT SHAFTS of the MAST TUBE then tighten with two HEX HEAD BOLTS (#136) and two FLAT WASHERS (#175) by using the WRENCH (194).
c. Untie the rod end bearing on the LEFT CONNECTING ARM (8) and pull the HEX HEAD BOLT (#134) through the rod end holes and rod end bearing then tighten with a FLAT WASHER (#180) and NYLOC NUT (#168) by using the WRENCH (194) and WRENCH (195). Repeat the process for the RIGHT CONNECTING ARM (9) and RIGHT LOWER HANDLEBAR (14).
4. Upper Swing Arms
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #97 | Switch Wire Cap | / | 2 |
| #138 | Bolt | 3/8" x 2-1/4" | 6 |
| #165 | Nyloc Nut | 3/8" x 7T | 6 |
| #176 | Flat Washer | 3/8" x 19 x 1.5T | 8 |
| #187 | Curved Washer | 3/8" x 23 x 2T | 4 |
a. Gather all hardware needed for this step.
b. Insert the LEFT UPPER SWING ARM (10) onto the LEFT LOWER SWING ARM (13) and secure with three HEX HEAD BOLTS (#138), four FLAT WASHERS (#176), two CURVED WASHERS (#187) and three NYLOC NUTS (#165) by using the WRENCH (194) and WRENCH (195). Repeat the process for the RIGHT UPPER SWING ARM (11) and the RIGHT LOWER SWING ARM (14).
c. Connect the HANDLE WIRE (UPPER), RESISTANCE (61-WHITE) and HANDLE WIRE (UPPER), STRIDE (62-RED) to two HANDLE WIRES (LOWER), RESISTANCE/STRIDE (63) respectively and keep the excessive wires in the mast tube. Finally, plug in SWITCH WIRE CAPS onto the MAST TUBE to secure the wire.