Pre-Assembly
Unpacking
-
Using a razor knife or box cutter, cut the banding straps that wrap around the carton. Reach under the bottom edge of the carton and pull it away from the cardboard underneath, separating the staples
- Carefully remove all parts from the carton and inspect for any damage or missing parts. If parts are damaged or missing, contact your dealer immediately.
- Locate the hardware package. The hardware is separated into two steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts Included
| Tools Included |
| 13/14mm Wrench |
| 12/14mm Wrench |
| Phillips Head Screwdriver |
| L-Allen Wrench |
| Parts Included | |
| Quantity | Part Name |
| 1 | Main Shroud |
| 1 | Console Mast |
| 1 | Console Mast Cover |
| 2 | Swing Arms |
| 1 | Water Bottle Holder |
| 4 | Levelers |
| 1 | Console |
| 2 | Foot Pedals |
| 1 | Audio Cable |
| 2 | Transport Wheels |
| 1 | Hardware Kit |
XS895 Step-by-Step Assembly
1. Rear Stabilizer and Console Cables
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #106 | Bolt | 3/8" x 3-3/4" | 2 |
| #144 | Washer | 10 x 2T | 6 |
| #142 | Washer | 3/8" x 23 x 2.0T | 2 |
| #110 | Bolt | 3/8" x 3/4" | 4 |
| #136 | Washer | 3/8" x 19 x 1.5T | 4 |
| #113 | Screw | M5 x 10mm | 4 |
a. Gather all hardware needed for this step.
b. Attach the Rear Stabilizer with Handle (13) to mounting plate on the main frame and secure with two Hex Head Bolts (#106), two Split Washers (#144) and Curved Washers (#142) by using 13/14m/m Wrench (149).
c. Pull the tie on Computer Cable (2) to have Computer Cable (46) go through the mast from bottom and out of the mast on top. Secure the Console Mast on the mounting plate on the Main Frame with four Socket Head Cap Bolts (#110), four Split Washers (#144) and four Flat Washers (#136) by using L Allen Wrench (152). NOTE: DO NOT PINCH CABLE, AS THIS MAY CAUSE MALFUNCTIONS.
d. Take off the tie from Computer Cable (46) and plug in onto the Console Assembly (45) together with two Hand pulse Assembly (51, 52) and Resistance/Incline (61-White/62-Red) cables.
e. Place the Console on the mounting plate of the Console Mast and secure with four Phillips Head Screws (#113) by using Phillips Head Screw Driver (151).
2. Console Mast and Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #117 | Screw | 3.5 x 16L | 1 |
| #113 | Screw | M5 x 10mm | 6 |
| #102 | Bolt | 5/16" x 1-3/4" | 6 |
| #143 | Curved Washer | 5/16" x 19 x 1.5T | 4 |
| #124 | Nyloc Nut | 5/16" x 7T | 6 |
a. Gather all hardware needed for this step.
b. Match Left Console Mast Cover (83) with Right Console Mast Cover (84) on top of left and right Chain Covers and around the Console Mast and secure with one Sheet Metal Screw (#117) and two Phillips Head Screws (#113) by using Phillips Head Screw Driver (151).
c. Attach Upper Handle Bar (L-24) to the mounting plates on Left Lower Handle Bar (17) and secure with three Hex Head Bolts (#102), two Curved Washers (#143) and three Nyloc Nuts (#124) by using 12/14mm Wrench (150) and 13/14mm Wrench (149). Use same way with same quantity of bolts to secure Upper Handle Bar (R-25) onto the mounting plates on Right Lower Handle Bar (18).
c. Install Left Handle Bar Cover (90) on Left Lower Handle Bar and secure with two Phillips Head Screws (#113) by using Phillips Head Screw Driver (#151). Use same way with same quantity of bolts to secure Right Handle Bar Cover (91) on Upper Right Handgrip an on Right Lower Handle Bar.
d. Install Drink Bottle Holder (157) on Console Mast with two Phillips Head Screws (#113) using the Screw Driver (151).