XE795 Assembly

Pre-Assembly

Unpacking

1. To remove the elliptical safely from its packaging, cut the straps along the dotted line on the bottom of the box, then lift the box over the unit and unpack.
2. Carefully remove all parts from the carton and inspect for any damage or missing parts. If parts are damaged or missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference. 

Tools and Parts Included

XE795 Step-by-Step Assembly

1. End Caps and Levelers

a. Gather all hardware needed for this step.
b. Tilt the elliptical trainer to one side (you may want to place a piece of Styrofoam or a block under the unit for support). Install the three LEVELERS (81) to the underside of the unit. Repeat this lever assembly on opposite side of the unit.
c. Press the six END CAPS (82) into the oval stabilizer tubes.
d. Attach the TRANSPORT WHEELS (80) to each bracket with two BOLTS (#92) and two NUTS (#99). Partially tighten with the 13/14MM WRENCH and 5MM L-WRENCH. Be careful not to over-tighten! Over-tightening the hardware will prevent the wheels from rotating.
e. Attach the ROLLER WHEEL COVERS (45) with 4 SCREWS (55). Tighten with the screw driver.

2. Console Mast and Uprights

a. Gather all hardware needed for this step.
b. Feed the twist tie wire and COMPUTER CABLE (27) into the bottom of the CONSOLE MAST (2) and out of the opening at the top. Be extremely careful not to pinch the cables between the tubing. If the cable gets pinched, this may affect the electrical functions of the console.
c. Secure the mast to the frame with eight BOLTS (#85) and six FLAT WASHERS (#84) to each side of the mast. Secure with a BOLT (#85) and CURVED WASHER (#86) to both the front and back of the mast. Tighten all bolts with the 13/14MM WRENCH.
d. Bring UPRIGHT COVER LEFT (43) and UPRIGHT COVER RIGHT (56) together at the CONSOLE MAST (2). Secure the covers together with three SHEET METAL SCREWS (#56). 

3. Swing Arms

a. Gather all hardware needed for this step.
b. Remove the foam from the console mast axles and the plastic ties from the swing arm tube.
c. The swing arms will be labeled “L” for left and “R” for right. Slide the WAVE WASHER (110) and LEFT SWING ARM (5) onto the left console mast axle. The swing arms have been preassembled at the factory to assure a proper fit. The fit will be snug. Please do not force the arm on the axle or use a hammer, as damage to the bearings could occur.
d. Secure the swing arm to the mast with the BUSHING WASHER (#51) and the SOCKET HEAD CAP BOLT (#89). Tighten with the 8MM L-WRENCH.
e. Snap on the decorative BUSHING COVER (79).
f. Repeat these steps on the right side.

4. Connecting Arms

a. Gather all hardware needed for this step.
b. Take the LEFT CONNECTING ARM (9) and slide the axle through the rotation tube on the left pedal arm.
c. Secure the LEFT CONNECTION ARM (9) in place with the LEFT CONNECTION BRACKET (15) and three KEY HEAD SOCKET BOLTS (#91). Tighten with the 5MM L-WRENCH.
d. Line up the socket joint at the end of the pedal arm to the bracket on the bottom of the swing arm. Secure together with the BOLT (#90), WASHER (#106) and NUT (#87). Tighten with the 13/14 WRENCH and the 12/14 WRENCH.
e. Repeat these steps on the right side.

5. Console

a. Gather all hardware needed for this step.
b. Secure the CONSOLE (26) to the CONSOLE MAST with four SCREWS (#55). Tighten with the screwdriver.
c. Secure the WATER BOTTLE CAGE (83) to the CONSOLE MAST with two SCREWS (#55). Tighten with the screwdriver.

6. Foot Pedals

a. Gather all hardware needed for this step.
b. Install the FOOT PEDALS (L-47, R-48) with eight PHILIPS HEAD SCREWS (#55). Tighten with the screwdriver.