Pre-Assembly
Unpacking
- Position the shipping carton so the heavy end is located at the bottom.
- Cut the straps then lift the box over the unit and unpack. Remove all parts from the shipping carton and foam inserts, and verify that all parts are included in your shipment.
- Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Before beginning assembly:
- All tools required to assemble the bike are included within the packaging, except for a Rubber Mallet, which is recommended when assembling the pedals onto the bike.
- If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.
- If parts are missing, or if you have any operational questions, please call your local Spirit Fitness’s Service department or the distributor whom sold you the product. Please see the back of the manual for a listing of international corporate offices and locate the office nearest you. Have your serial number ready.
- CAUTION: Damage to the bike during assembly is not covered as part of the limited Spirit Fitness warranty. Take care not to drop or lean the bike on its side. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.
- Protect the environment by not disposing of this product with household waste. Check your local authority or approved waste center for recycling advice and facilities.
| Tools Needed |
| 10mm Wrench (#94) |
| 22mm Wrench (#95) |
| 14/15mm Wrench (#100) |
| Phillips Head Screwdriver (#93) |
| M4 L-Allen Wrench (#126) |
Assembly
AB900 Step-by-Step Assembly Instructions
1. Stabilizers
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #50 | Carriage Bolt | 3/8" x 53mm | 2 |
| #71 | Flat Washer | 3/8" x 25 x 2T | 4 |
| #84 | Hex Head Bolt | 3/8" x 2-1/4" | 2 |
| #135 | Cap Nut | 3/8" | 2 |
a. Use a WRENCH (#100) to fasten the FRONT STABILIZER (2) onto the MAIN FRAME (1) with two sets of HEX HEAD BOLTS (#84) and FLAT WASHERS (#71).
b. Use a WRENCH (#100) to fasten the REAR STABILIZER (5) onto the MAIN FRAME (1) with two sets of CARRIAGE BOLTS (#50), FLAT WASHERS (#71), and CAP NUTS (#135).
2. Console Base
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #90 | Phillips Head Screw | M6 x 10mm | 3 |
a. Insert the CABLE (23) through the hole of the CONSOLE BASE (10) carefully.
b. Use the SCREW DRIVER (#93) to fasten the CONSOLE BASE (10) onto the MAIN FRAME (1) with three PHILLIPS HEAD SCREWS (#90).
3. Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #75 | Nyloc Nut | M6 x 6T | 2 |
| #81 | Flat Washer | 5/16" x 20 x 3T | 2 |
| #136 | Shoulder Bolt | M8 x 20mm | 2 |
| #148 | Star Washer | 16.7 x 2.5T | 2 |
a. Insert one STAR WASHER (#148) on the LEFT HANDLEBAR (3) and RIGHT HANDLEBAR (4) before fasten them onto the MAIN FRAME (1) with a WRENCH (#95).
b. Attach the LEFT HANDLEBAR (3) and RIGHT HANDLEBAR (4) with ROCKER LINKS (8) on both sides of the main frame with two sets of BOLTS (#136), ROD END BEARINGS (#64), FLAT WASHERS (#81), NYLOC NUTS (#75).
c. Use a WRENCH (#94) and a ALLEN WRENCH (#126) to fasten all bolts and washers.
4. Console, Pedals, Seat
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #58 | Phillips Head Screw | M5 x 12mm | 4 |
| #90 | Phillips Head Screw | M6 x 10mm | 2 |
a. Connect the CABLE (23) to the console set (34) carefully.
b. Use the SCREW DRIVER (#93) to fasten the CONSOLE SET (34) onto the CONSOLE BASE (10) with four SCREWS (#58).
c. Use a WRENCH (#100) to fasten the LEFT PEDAL (45L) onto the LEFT CRANK ARM (16L) and RIGHT PEDAL (45R) onto the RIGHT CRANK ARM (16R) respectively.
d. Use a WRENCH (#100) to fasten the SEAT (19) onto the SLIDING SEAT MOUNT (7).
e. Use a SCREW DRIVER (#93) to fasten the LEFT CONNECTING ARM COVER (144) onto the LEFT HANDLEBAR (3) with one PHILLIPS HEAD SCREW (#90).
f. Use a SCREW DRIVER (#93) to fasten the RIGHT CONNECTING ARM COVER (143) onto the RIGHT HANDLEBAR (4) with one PHILLIPS HEAD SCREW (#90).