Pre-Assembly
Unpacking
- Position the shipping carton so the heavy end is located at the bottom. Cut the straps then lift the box over the unit and unpack.
- Remove all parts from the shipping carton and foam inserts, and verify that all parts are included in your shipment.
- Locate the hardware package. The hardware is separated into five (5) steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
- Always have assistance when lifting main frame. Use the large foam packaging to prop the bike frame off of the ground to allow assembly of the front, then rear stabilizers. ALWAYS have assistance when lifting main frame.
Before beginning assembly:
- All tools required to assemble the bike are included within the packaging. If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.
- If parts are missing, or if you have any operational questions, please call your local Spirit Fitness’s Service department or the distributor whom sold you the product. Please see the back of the manual for a listing of international corporate offices and locate the office nearest you. Have your serial number ready.
- Use the large foam packaging to prop the bike frame off of the ground to allow assembly of the front, then rear stabilizers.
- CAUTION: Damage to the bike during assembly is not covered as part of the limited Spirit Fitness warranty. Take care not to drop or lean the bike on its side. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly.
- Protect the environment by not disposing of this product with household waste. Check your local authority or approved waste center for recycling advice and facilities.
| Tools Needed | |
| #155 | L M4 Allen Wrench |
| #157 | 17mm Wrench |
| #158 | 13/15mm Wrench |
| #159 | L M2.5 Allen Wrench |
| #167 | 19mm Wrench |
Assembly
JB950 Assembly Video
JB950 Written Assembly Instructions
1. Stabilizers
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #165 | Short Hex Head Bolt | M12 x P1.25 x 20L | 5 |
| #141 | Long Hex Head Bolt | M10 x P1.5 x 55L | 1 |
| #166 | Flat Washer | 12.7 x 26 x 2T | 5 |
| #125 | Flat Washer | 10 x 25 x 1.5T | 1 |
| #54 | Pedals Set | Pedals R/L | 1 |
a. Assemble FRONT STABILIZER (2) to MAIN FRAME (1) using THREE HEX BOLTS (165) and THREE WASHERS (166) with 19MM WRENCH (167). Note: Use the large foam packaging to prop the bike frame off of the ground to attach the stabilizers.
b. Assemble REAR STABILIZER (3) to MAIN FRAME (1) using TWO SHORT HEX BOLTS (165), ONE LONG HEX BOLT (141), ONE WASHER (125) and TWO WASHERS (166) with 19MM WRENCH (167). The LONG HEX BOLT (141) and WASHER (125) are used in the center hole and tightened with 17MM ALLEN WRENCH (157).
c. Assemble PEDALS (54) to bike using 15MM WRENCH (158). Use of a large pedal wrench (not included) is highly recommended to secure the pedals.
2. Handlebar Wire
a. Run MAIN WIRE (90) through opening at bottom of HANDLEBARS (4) and out of the front.
b. Slide HANDLEBAR ASSEMBLY (4) onto aluminum slide rail. While assembling, simultaneously pull MAIN WIRE (90) out of front to prevent wire from being jammed. Wire connector should protrude from front of handlebars when fully installed.
Note: Be careful not to pinch and damage the MAIN WIRE (90) when sliding HANDLEBAR ASSEMBLY (4) on to main rail.
3. Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #73 | Handlebar End Cap | / | 1 |
| #144 | Socket Head Cap Bolt | M3 x P0.5 x 10L | 1 |
| #51 | Handlebar Anchor | / | 1 |
a. Install HANDLEBAR END CAP (73) onto back end of ALUMINUM SLIDE RAIL (8) and secure with SOCKET HEAD CAP BOLT (144) using 2.5 MM ALLEN WRENCH (159).
b. The HANDLEBAR ANCHOR (51) has been pre-installed into ALUMINUM SLIDE RAIL (8).
c. Using a screwdriver or Allen Key, slide anchor forward to front end cap. Looking through the handlebar hole, slide the handlebar forward to align with the screw hole in the anchor.
4. Adjusting Axel
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #58 | Adjusting Axel | / | 1 |
| #67 | Socket Head Cap Bolt | M3 x P0.5 x 10L | 1 |
| #121 | Flat Washer | 1/4" x 13 x 1.0T | 2 |
| #149 | Button Head Socket Bolt | M6 x 10L | 1 |
a. Thread ADJUSTING AXEL(58) through hole into HANDLEBAR ANCHOR (51) with TWO FLAT WASHERS (121). Tighten fully, using LEVER (67) as a tool if necessary. Note: Gently pull on MAIN WIRE (90) allowing space for insertion of ADJUSTING AXLE (58) to prevent cable damage.
b. Insert a small Allen wrench into lever from bottom to remove plastic cap at top of lever allowing access for bolt installation.
c. Install LEVER (67) in a 12 o’clock position. Attach LEVER (67) to ADJUSTING AXEL (58) using BUTTON HEAD SOCKET BOLT (149) using 4MM ALLEN WRENCH (155).
d. Install plastic cap to seal lever.
5. Console
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #148 | Flat Head Counter-Sunk Bolt | M6 x P1.0 x 10L | 2 |
a. Connect MAIN WIRE (A & B) and CONTROL WIRE (C & D) to CONSOLE (33).
b. Attach CONSOLE (33) to ALUMINUM SLIDE RAIL (4) secure using TWO FLAT HEAD COUNTERSUNK BOLTS (148) using 4MM ALLEN WRENCH (155).
Note: Before pedaling bike, remove the Flywheel Shim protecting the proper magnet spacing. Locate the Shim Hang Tag and pull on the cord to remove the shim. Use the shim when you need to transport the bike for extended periods.