CIC850 Assembly

Pre-Assembly

Unpacking

1. To remove the bike safely from its packaging, cut the straps along the dotted line on the bottom of the box, then lift the box over the unit and unpack.

2. Locate the hardware package. The hardware is separated into eight (8) steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference. 

Tools and Parts Included

Assembly

CIC850 Step-by-Step Assembly Instructions

1. Front Stabilizer

a. Gather all hardware needed for this step.
b. Position the front stabilizer (3) on the frame bracket as shown in the figure. Make sure the transport wheels are facing up and toward the front of the bike.
c. Attach the stabilizer with two hex screws (#65) and two flat washers (#5). Do not over-tighten as deformation of the stabilizer may occur.
d. Make sure the leveling feet with nut are fully screwed into the stabilizer.

2. Rear Stabilizer

a. Gather all hardware needed for this step.
b. Position the rear stabilizer (10) on the frame bracket as shown in the figure.
c. Attach the stabilizer with two hex screws (#65) and two flat washers (#5). Do not over-tighten as deformation of the stabilizer may occur.

3. Frame and Pop-Pin

a. Gather all hardware needed for this step.
b. Remove the star pop-pin (#104) from the components box and turn clockwise to tighten firmly into the frame with wrench (D).
c. Insert the handlebar post (37) into the frame tube and tighten firmly with the star pop-pin. 

4. Console

a. Gather all hardware needed for this step.
b. Remove the pre-installed screw (#137) from the back of the console. This screw will be used to secure the console to the console bracket later on. 

5. Console Bracket and Handlebar

a. Gather all hardware needed for this step.
b. Remove the battery cover from the back of the console (110). Insert 2 AAA batteries into the battery compartment and reinstall the battery cover. When battery working voltage is low, the “low battery” indicator will show up on the console display.
c. Place the console bracket (109) on the back of the console and secure it using one screw (#137) from the console box. Tighten with the wrench (C).
d. Position the console bracket (109) on the handlebar (30) making sure to align the screw holes with fine screw holes of the handlebar. Align the screw holes of the water bottle holder (105) with the tablet holder (106) and the handlebar. Secure using two screws (#103) and two flat washers (#111) and tighten with the L-hex wrench (A).
e. Pull out the safety pin (35) and slide the handlebar onto the post (37).

6. Dumbbell Holder

a. Gather all hardware needed for this step.
b. Remove the three screws (#27) with three spring washers (#28) from the seat slider assembly. Attach the left dumbbell holder (113) to the seat slider and secure with three screws (#27) and three spring washers (#28) and tighten with the wrench (C).
c. Repeat for the right dumbbell holder (114). 

7. Pedals

a. Remove pedals from the components box.
b. Look at the end of the pedal axle and notice each pedal is marked with an R and L on the spindle. It is indicated which side of bike the pedal is intended to assemble.
c. Apply some grease to the threads if needed. Locate the pedal marked “R” on the spindle on the right side of crank (chain guard side). Turn clockwise and tighten with the wrench firmly.
d. Apply some grease to the threads if needed. Locate the pedal marked “L” on the spindle on the left side of the crank. Turn counter-clockwise and tighten with the wrench firmly.

8. Chain Guard

a. Gather all hardware needed for this step.
b. Loosen the screw (#119) using the wrench (C). Remove the left chain guard (B, 118).
c. Remove the old battery on the sensor board and insert the new battery. Replace the left chain guard (B, 118) and secure with the screw.