Pre-Assembly
Unpacking
- To remove the bike safely from its packaging, cut the straps along the dotted line on the bottom of the box, then lift the box over the unit and unpack.
- Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts Included
| Tools Included |
| 13/15mm Wrench |
| Phillips Screwdriver |
| 5mm Allen Wrench |
| 6mm Allen Wrench |
| Parts Included | |
| Quantity | Part Name |
| 1 | Main Frame |
| 1 | Console Mast |
| 1 | Rear Stabilizer |
| 2 | Bracket Cover |
| 1 | Handlebar |
| 1 | Handlebar Cover |
| 2 | Console Mast Cover |
| 1 | Front Stabilizer Cover |
| 1 | Console |
| 1 | Seat |
| 1 | Cup Holder |
| 2 | Pedals |
| 1 | Hardware Kit |
Assembly
CU900 Step-by-Step Assembly Instructions
1. Rear Stabilizer
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #52 | Bolt | M8 x 1.25 x 20L | 4 |
| #53 | Flat Washer | 8.5 x 18 x 1.5T | 4 |
| #59 | Screw | M5 x P0.8 x 12L | 4 |
| #60 | Flat Washer | 13 x 23 x 2.0T | 3 |
| #61 | Bolt | M10 x 55L | 3 |
a. Install the rear stabilizer (4) to the main frame (1) with three bolts (#61) and three washers (#60).
b. Install the seat (28) to the seat post (8) with four bolts (#52) and four washers (#53).
c. Attach the seat bracket covers (43, 44) to the seat post (8) with four round head screws (#59).
2. Computer Cables
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #52 | Bolt | M8 x P1.25 x 20L | 6 |
| #112 | Flat Washer | 8.5 x 18 x 1.5T | 6 |
| #54 | Screw | M5 x P0.8 x 12L | 4 |
a. Run the wiring harness through the console mast (2) and out the top.
b. Install the console mast (2) to the main frame (1) with six bolts (#52) and six washers (#112). Do not pinch any wires.
c. Connect the HGP connector cables (87, 102) to the console (48). Run cables through center of console bracket and out the back.
d. Connect the wiring harness to the console (48).
e. Attach the console (48) to the console mast (2) using four screws (#54). Be careful not to pinch any wires.
3. Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #53 | Flat Washer | 8.5 x 18 x 1.5T | 8 |
| #56 | Bolt | M8 x P1.25 x 65L | 4 |
| #57 | Lock Washer | 8 x 1.5T | 4 |
| #58 | Nyloc Nut | M8 x P1.25 x 7T | 4 |
| #66 | Screw | M5 x P0.8 x 6L | 2 |
a. Install the handlebars (3) to the console mast (2) with four bolts (#56), four lock washers (#57), eight washers (#53), and four nuts (#58). Four washers (#53) should be installed on each side of the handlebars (3).
b. Connect the HGP connector cables (87, 102) to HGP cables coming out of the handlebars (3).
c. Attach the console bracket cover (35) to the handlebars (3) using two screws (#66).
4. Console
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #54 | Screw | M5 x P0.8 x 12L | 2 |
| #55 | Self-Tapping Screw | 3.5 x 12L | 4 |
a. Attach the cup holder (36) to the console mast (2) using two screws (#54).
b. Attach the console mast covers (37, 38) over the console mast (2) using four self-tapping screws (#55).
c. Install the pedals (11) into the crank arms (9, 10). The left pedal has a reverse thread and will be screwed in counterclockwise. Tighten to 300 in-lb (34 Nm) of torque.