Pre-Assembly
Unpacking
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To remove the bike safely from its packaging, cut the straps along the dotted line on the bottom of the box, then lift the box over the unit and unpack.
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Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in parenthesis (#) are the item number from the assembly drawing for reference.
Tools and Parts Included
| Tools Included |
| 13/15mm Wrench |
| 12/14mm Wrench |
| Phillips Screwdriver |
| Parts Included | |
| Quantity | Part Name |
| 1 | Main Frame |
| 1 | Console Mast |
| 1 | Rear Stabilizer |
| 1 | Seat |
| 1 | Handlebar |
| 1 | Console Mast Cover |
| 1 | Front Stabilizer Cover |
| 1 | Rear Stabilizer Cover |
| 1 | Console |
| 1 | Seat Cushion |
| 1 | Water Bottle Holder |
| 2 | Pedals |
| 1 | Hardware Kit |
Assembly
CU800 Step-by-Step Assembly Instructions
1. Rear Stabilizer
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #50 | Bolt | 3/8" x 135mm | 2 |
| #151 | Washer | 3/8" x 23 x 2.0T | 2 |
a. Install the rear stabilizer (5) onto the main frame (1) with two bolts (#50) and two washers (#151).
2. Computer Cables
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #51 | Bolt | 5/16" x UNC18 x 5/8" | 7 |
| #72 | Flat Washer | 8 x 19 x 1.5T | 6 |
| #99 | Curved Washer | 5/16" x 19 x 1.5T | 1 |
a. Unravel the computer cable (29) and snake it through the console mast cover (38) and the console mast (2) until the cable connector comes out the top opening of the console mast. Slide the plastic cover (38) onto the console mast, ensuring the correct orientation of the cover.
b. Install the console mast (2) onto the main frame (1) with seven bolts (#51), six fast washers (#72) on the side screws and one curved washer (#99) on the front screw using the wrench (100).
3. Handlebars
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #51 | Bolt | 5/16" x 5/8" | 2 |
| #72 | Washer | 5/16" x 18" | 2 |
| #103 | Split Washer | 5/16" | 2 |
a. Run the two hand pulse wires (26) and the computer cable (29) into the hole in the handlebar mounting plate and out through the hole in the console plate. Install the handlebar (3) onto the console mast (2) with two bolts (#51), two washers (#72) and two split washers (#103) being careful not to pinch the hand pulse wires. Snap the black plastic handlebar cover over the joint.
4. Console
| Hardware Needed for This Step | |||
| PART | TYPE | DESCRIPTION | QUANTITY |
| #58 | Screw | M5 x 12mm | 6 |
a. Insert the computer cable (29) and two hand pulse cables (26, 28) into the connectors in the back of the console (34). Install the console (34) onto the console mast (2). Secure with four bottom screws (#58).
b. Install the beverage holder (116) onto the console mast (2) with two screws (#58).
c. Install the pedals (45-L, 46-R) onto the crank arms (16-L, 16-R). The left pedal has a reverse thread and will be screwed in with the opposite rotation. Make sure to tighten the pedals as much as possible.
d. Install the seat mount slide (7) onto the track on top of the seat tube with the seat post facing forward. Install the seat (19) onto the seat post and fasten the nut using the wrench (100).